Part Leveling Machines
Flattening and de-stressing Sheet Metal: Optimum leveling results and excellent efficiency
KOHLER's part leveling machines are completely free of hydraulic systems, making them exceptionally energy-efficient and a key contributor to sustainable resource conservation in industrial sheet metal processing. By utilizing direct drives and electromechanical dynamic leveling gap control, KOHLER is setting new industry standards and reinforcing its position as a market leader in hydraulic-free leveling technology.
The KOHLER Peak Performer part leveling machines efficiently process sheets ranging from 0.2 mm to 66 mm in thickness.
Product highlights:
- Servo-electronic machine concept without hydraulics
- Electromechanical dynamic leveling gap control (patented)
- Advanced cleaning system
- Reversible leveling rollers (patented)
- Innovative control system
- Predictive maintenance
- Automotive engineering
- Construction and agricultural machinery
- Mechanical engineering
- Steel service centers
- Housing construction
The Importance of Part Leveling in Metal Fabrication
Enhancing Bending and Welding Productivity with Precision-Leveled Parts
At first glance, sheet metal and plates may appear perfectly flat when delivered to a fabrication shop. However, hidden internal stresses can cause distortions during cutting, bending, and welding—leading to quality issues and inefficiencies in production.
Why Flatness Matters in Metal Fabrication
Sheet metal and plates are initially produced in coils at the mill. These coils are later uncoiled, straightened, and cut to length at service centers. While the sheets may seem flat, residual stress remains within the material, affecting its grain structure and behavior during processing.
When metal parts are cut, punched, or stamped, these internal stresses are released, causing unwanted deformations. This can lead to rework, misalignment in welding, and inconsistencies in bending angles—ultimately impacting production efficiency and end-product quality.
How Part Leveling Machines Solve These Challenges
Part leveling machines eliminate internal stresses, ensuring consistently flat and stable sheet metal for downstream processes. By removing deformations before fabrication, these machines:
- Improve bending accuracy – reducing springback and ensuring precise angles
- Enhance welding precision – preventing warping and misalignment
- Increase process efficiency – minimizing rework and material waste
- Boost product quality – delivering parts that meet the highest industry standards
Want to dive deeper into the benefits of part leveling? Read this insightful article from The Fabricator on the importance of part leveling in metal fabrication.
Parts Leveling with KOHLER Peak Performer: Precision, Efficiency & Cost Savings
Precision, efficiency and cost-effective
Achieve superior flatness and stress-free materials with KOHLER Peak Performer part leveling machines. Whether using your own KOHLER leveler or opting for contract leveling services, the benefits become evident in the very next production step—bending, welding, or assembly.
At the KOHLER Leveling Center, a wide range of state-of-the-art Peak Performer part leveling machines is available to ensure maximum precision and efficiency. Optimize your production process, reduce rework, and enhance quality with advanced leveling technology.
Leveling success stories
North American Sales Manager, Joseph Salesi
Our Sales Partners